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Production Support for Transparent Parts
(Made by Adopting Plaster)

The client hoped that no moulds were required in transparent parts manufacturing.

The client’s requirements

  • The client hoped that no moulds were required in transparent parts manufacturing (no-machine processing).
  • Transparent materials should be used.
  • The shape of the parts should have the same 3D surface with that of a die sleeve.

Generally, transparent parts should be produced by adopting the injection moulding (such as plastic moulds) and the vacuum moulding (such as plastic bottles). However, this was an exception. On one hand, the shape of the parts should have the same 3D surface with that of a die sleeve; on the other hand, the transparent parts should be moulded by machine tools rather than moulds.

The unique manufacturing process of Asano made things possible.

A consensus was reached in Asano. That’s, we should regulate the process of adopting our equipment to manufacture products and come up with a solution that met the client’s requirements.

  • Manufacture plaster moulds based on the 3D-surfaced die sleeve.
  • Heat and melt the plastic plate, evacuate the air between the plaster mould and the plastic plate by using a dirt catcher, and add the plastic plate in the plaster mould.

In this way, the client’s requirement that the transparent parts should be produced by machine tools instead of moulds was satisfied. If the shape of your products is difficult to process or if you have special requirements for manufacturing process, you can turn to Asano the clients praise Asano like this.

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